Bin-to-Bale Relay – Games Library – Brickit
Games Library

Bin-to-Bale Relay

A systems-thinking game: students model recycling as a flow, find failure points, and improve the system.

Overview

Recycling isn’t one action — it’s a chain. This game turns the chain into a relay with four stations: Bin → Collection → Sorting → Bale. Teams build a simple LEGO “process model”, then run a simulated stream through it. Each round reveals bottlenecks and the cost of contamination.

Recycling Basics reminder: keep recyclables empty/clean/dry, and never bag recyclables. Accepted items vary by location — especially glass and cartons.

Learning objectives

  • Describe recycling as a system with steps and constraints.
  • Identify bottlenecks and quality checks.
  • Understand why “empty, clean, dry” matters.
  • Connect local rules to downstream outcomes.

Setup

  • 4 table zones labeled: Bin, Truck, MRF Sorting, Bale.
  • One LEGO pile + Brickit device per team.
  • 30 stream cards per team (mix of recyclables + contaminants + special items).
  • 1 timer and a simple scoreboard.

Game flow (30–45 min)

Phase Minutes What to do
Sort the pile6Teams sort LEGO bricks and assign them “material roles” (paper/plastic/metal/glass/trash). This mirrors stream categories.
Scan + choose5Scan with Brickit. Choose a simple “process model” idea (chutes, gates, conveyors). Set one improvement goal (speed or quality).
Build the process model10Build a LEGO model that represents the four stations. It can be symbolic (arrows and gates), not realistic.
Relay Round 16Move 20 cards through stations. At Sorting, teams decide: accept to bale, reroute, or reject.
Improve the system5Make one change: add a “quality check”, add a “special items” lane, or tighten a rule.
Relay Round 26Run the same 20 cards again. Compare outcomes.
Reflection2–7What station mattered most? What rule prevented the most errors?

Metrics (keep it simple)

  • Recovered: cards that reach Bale correctly.
  • Rejected: cards removed from the stream.
  • Contamination: wrong items that reached Bale.
  • Throughput: cards processed in 6 minutes.

SDG connection

  • SDG 12: Systems that enable responsible production.
  • SDG 11: Sustainable cities (collection and infrastructure).